D

DAISHIN Basic Flow

Shinko Kogyo Indonesia — System Modules Overview

Overview

Dokumen ini menjabarkan 25 modul yang membentuk alur dasar sistem DAISHIN untuk Shinko Kogyo Indonesia. Modul-modul dikelompokkan ke dalam 8 area fungsional.

Planning

3

Warehouse

4

Production

3

External

2

Output

3

Sales

3

Finance

4

System

3

Planning

1. Customer Basic Data

M01
  • Long Term Forecast (5 Tahun)
  • Monthly Forecast
    • Daily Schedule Bulan Berjalan
    • Forecast 3 Bulan Kedepan
  • Capacity Check
    • Kapasitas Mesin
    • Kapasitas Line
    • Bridging Line Check

2. Planning Production

M02
  • Demand Analysis
    • Forecast Customer
    • Customer Order
    • Stock FG
    • Stock WIP
    • Stock Raw Material
  • Production Planning Setting

3. Ordering

M03
MRP → Purchase Requirement → Purchase Request (PR) → Approval PR → Purchase Order (PO) → Monitoring Outstanding PO & Daily Schedule [Revisi History]

Warehouse

4. Incoming Receive

M04
  • Input Dokumen Incoming (PO #, Doc #, QTY, Lot)
  • Multiple Item dalam 1 SJ (Single/Multi Submit)
  • Display Warehouse Condition (grafik)
  • Generate Receipt Number
  • Generate Document Skid/Packaging Return
  • Upload Dokumen SJ (scan & archive)

5. Incoming Quality

M05
  • Inspection Report (Supplier upload)
  • Status Material: OK / HOLD / NG
  • Hold Management: Re-check, Return, Replace, NG, Claim
  • Quality History

6. Raw Material Warehouse

M06
Put Away
Address Location
FIFO Control
Stock Monitoring
Stock Transfer
Stock Adjustment
Stock Opname

7. Material Supply

M07
  • Supply Material ke Produksi
  • Monitoring Material di Line (WIP)
  • Notifikasi ke Produksi
  • Data LeadTime Proses (Day)

Production

8. Production

M08
  • Input Hasil Produksi
    • Good Qty
    • NG Qty
    • Rework Qty
    • Hold Qty
  • Production History
  • Production Performance (OEE)

9. WIP

M09
  • WIP Monitoring
  • WIP Balance
  • WIP History

10. Process Flow Control Dynamic Routing

M10

Penentuan process berikutnya berdasarkan Part Number. Contoh 4 varian routing:

Part A — Simple

Process 1
↓
FG

Part B — 2 Proses

Process 1
↓
Process 2
↓
FG

Part C — Subcont

Process 1
↓
Subcont
↓
Process 2
↓
FG

Part D — Multi-subcont

Process 1
↓
Subcont 1
↓
Process 2
↓
Subcont 2
↓
Process 3
↓
FG

External (Subcont)

11. Subcont

M11
  • Send to Subcont
  • Monitoring Schedule & Lead Time
  • Monitoring Stock on Subcont
  • Monitoring Mutasi (IN/OUT, Replace, Return, Trial, Free)
  • Incoming from Subcont
  • Subcont Quality
  • Subcont Performance

12. Final Inspection Pra-Delivery

M12
  • Final Check QC History (PN, LOT, Inspection Report)
  • Status: OK / HOLD / NG

Finish Good & Delivery

13. Finish Good (FG)

M13
  • FG Receiving (After Subcont → FG)
  • FG Inventory Management (Level Stock)
  • FG Aging (LeadTime Storaging)

14–15. Delivery

M14–15

Detail modul Delivery & Customer Receipt menyusul — akan di-review & re-check seiring berjalan.

Sales

16. Sales Order

M16

Modul Sales Order akan di-review.

17. Delivery Schedule

M17

Modul Delivery Schedule akan di-review.

18. Shipping

M18

Modul Shipping akan di-review.

Finance

19. Invoice

M19

Modul Invoice akan di-review.

20. Payment

M20

Modul Payment akan di-review.

21. Tax

M21

Modul Tax akan di-review.

22. Finance Report

M22

Modul Finance Report akan di-review.

System

23. Audit Log

M23
Log Create
Log Edit
Log Delete
User
Tanggal
Jam
Before
After
Reason

24. Dashboard

M24
📈 Forecast Trend
🏗️ Capacity Loading
✅ Production Achievement
💰 Inventory Value
⏳ Inventory Aging
⏳ WIP Aging
🏭 Supplier Performance
📋 Outstanding PO
🚚 Delivery Achievement
📦 FG Stock
📦 RM Stock
⚖️ Subcont Balance

25. User Role

M25
Role Input Edit Approval Dashboard Full Access
Operator✅
Leader✅✅
Supervisor✅
Manager✅✅
Administrator✅

Operator dapat View Summary sebagai tambahan akses baca.

“Akan direview dan dilakukan re-check sambil berjalan.”